@isntzen - welcome to the forum.
I'm not loving your approach to this, but your choice.
First I would start by posting a want to buy ad here on the forum since you are now a member. I see there aren't any 40s on GB, but keep checking, I've seen 2-3 in the past year. Not sure if they were new or not, but you aren't buying as an investment so consider just getting a used one.
If you decide to upgrade a USP40 full size, I would recommend Teufelshund Tactical (
TEUFELSHUND TACTICAL owned by member
@Marine0303 a supporting vendor on this site). He's an HK Master Armorer, does superb work, and turns your gun around in less than a week. I and many others on this site use his services routinely.
As for the o ring barrel, you can install it, but will need to have someone mill off the threads (then refinish or you'll have raw steel exposed - which might look cool). If you decide to do this, let me know and I'll privately recommend a member here who is a master machinist and does amazing work on HK barrels including re-nitriding them. You could also have someone spot weld a thread protector on there for you but that would prevent future barrel removal.
@chuckster62 is an expert on California law and can comment further on your options.
I would also add that the Expert line of guns are factory tuned. It's more than just throwing an O ring barrel in there, it's also about fitting the barrel and proper lock up. I'm not sure a standard frame will lock up with the O ring the same way the Expert does. Ultimately, in my opinion, you will not have a comparable gun going this rout and you will be left unsatisfied. To me, part of the fun of HKs is hunting for the elusive one you always wanted (or wanted as of 2 days ago). The 40 Expert may be difficult to find, but ultimately not impossible. Use this forum and it's resources to help you. Start in the want to buy section. If you don't find one inside of 1 year, I'll mail you my stack of high-end .40 S&W hollow point ammo I have sitting around.